On site in Western Washington and founded here in 2002, Technical Cable Applications makes daily deliveries up and down the Interstate 5 corridor to customers all around not only the Pacific Northwest but also the entire West Coast and the rest of the United States. We are proud to be a fully American-based cable manufacturer. We provide custom vendor-managed inventory services, just-in-time stocking agreements, and consigned inventory programs allowing our customers to improve their wire inventory turns drastically without sacrificing availability. Technical Cable Applications can build very simple harnesses or assemble extremely complex harness systems with hundreds of connectors, switches, and harnesses. Our custom wire harnesses are built according to your exacting specifications, and we inspect every harness we produce by the IPC/WHMA-A-620 Revision D standards and as specified by our customers’ wiring harnesses. We are also UL certified as a harness manufacturer, for custom cable assembly and cable fabrication in the United States and Canada. Finally, we are ISO 9001:2015 certified for cable assemblies production as well, which is an internationally recognized standard of excellence. You can contact any of our current long-time customers across multiple industries, and they will tell you to contact Technical Cable Applications as well for bulk custom wire harnesses and assembly needs!
Cable tooling requirements, order of harness production, and test procedures are carefully documented during the first article stage to ensure that every single wire assembly is built the same way. Part of Technical Cable Application’s advanced, custom wire harness and assembly manufacturing systems and processes includes utilizing computerized instructions for wire harnesses on every workstation to guide our wiring assemblers through the wire build process, developed by our partners at Scout Systems. Additionally, this system allows us to track the production of custom harness and cable assemblies in real-time as the product is being built and not only ensure that wire harnesses are being manufactured each time correctly but also make improvements for new wire harness production solutions so that we can be more efficient next time. We have gotten incredible value from the efficiency improvements these automated work instruction systems have allowed us to identify and implement for future cable assemblies manufacturing.
Custom Engine Wire Harness – Get a Quote for Your Wire Harness Order
Every employee at Technical Cable Applications goes through intensive training for every procedure they perform and we use automation and cutting-edge equipment to minimize errors as much as possible. During the production of custom cable assemblies wire for all industries, wiring is cut and prepped on extremely reliable high-speed custom wire processing equipment assuring that length tolerances are consistent and held to the customer’s specifications. All crimped terminations are performed on the tooling meant for that specific contact, and we use very powerful crimping equipment like our Schleuniger 36SP Crimp Center that helps us automate much of the process and increase efficiency and quality control simultaneously. Wherever possible other operations like stripping and de-jacketing are performed on automated equipment as well to speed up the process, optimize production, and assure that the wire harnesses or cable assemblies will be cost-effective during installation, and reliable for real-world use in whatever weather or temperature patterns any industries will expose them to.
Wire Harness Manufacturing for Your Custom Needs
We manufacture off-the-shelf wire harness assemblies every day for customers with straightforward needs, but also offer custom assembly production for harnesses wire solutions as we can work with your custom specifications and drawings and help bring them to the production and manufacturing phases. When received, all custom drawings and wire specifications are carefully checked to make sure that all the elements needed to manufacture are included and all the materials are clearly defined. If details are missing or need clarification, our highly trained technical staff will work with the customer’s engineering department to obtain clarification before the custom cable assemblies build begins. Additionally, our Technical Cable Application sales staff offers engineering support to speed up the connectors development process and help ensure the components are the best fit for an application. If we have suggestions for ways to improve the components being used or have any concerns about the feasibility of one of the requested parts to be used, we will again clarify with you to ensure that we are meeting your needs and providing a high-quality product you can trust. The manufacturing team at Technical Cable Applications will determine that the final wire harness is as cost-effective and painless as possible to use and that we can manufacture it in bulk with extreme efficiency without sacrificing product quality. This helps us keep lead times down and get your high-quality wire harnesses and cable assemblies shipped to you as soon as possible.
Custom Capabilities for Wire Harnesses – Contact Us for High-Quality Harness and Assembly Manufacturing
All custom wire harnesses and cable assemblies we manufacture are 100% electrically tested to ensure that all processes are done correctly, and the terminations are applied properly. Additionally, Technical Cable Applications’ wire capabilities are bolstered by specialized equipment to do internal HiPot testing and test all other components that may be incorporated into the harnesses, including fans, diodes, LEDs, resistors, and capacitors. This helps ensure that everything will function as expected and be reliable in the conditions you will be utilizing it under. As mentioned before we hold to IPC/WHMA-A-620 Revision D standards for our quality control and inspection, and part of being UL certified is being able to track every wire, part, and connector back to its origin even after custom wire harness assembly. This has helped us avoid waste and ensure that in the event of a failure, we can prevent it from happening again.
Technical Cable Applications builds the maximum value into every wire harness product manufactured at our facility and shipped out as a TCA item. Our custom wire harness manufacturing facility is known for providing the best possible service, fast time for leads, delivery on time, and very competitive pricing. Here are a few more reasons to choose Technical Cable Applications as your wire harness or cable assemblies manufacturer, no matter the industries your wire harness needs are related to.
- We are IPC/WHMA-A-620 trained wire manufacturing technicians.
- We are certified UL/CSA for OEM and custom cable assembly in the United States and Canada.
- We are ISO 9001:2015 certified for custom cable manufacturing.
- We are ITAR-certified in the United States which allows us to work directly with companies operating in defense and military industries.
- We have our main facility in Washington state which has been expanded tenfold since our founding in 2002, and we recently added a sales department in Phoenix, Arizona.
- We partner with two excellent facilities in Mexico that have helped us improve our lead times by outsourcing items that we previously got from overseas, which helps us improve lead times and offer more competitive assemblies pricing.
Call us today or send us your cable drawing via our online contact form to get started, and we’ll provide a quote as quickly as possible!
