Cable Assembly Companies - Custom Cable Assemblies and Much More
Looking for a reliable cable assembly production partner for outsourced production of your cable and wiring? Technical Cable Applications provides dependable and flexible cable assembly and wire harness manufacturing that will meet and exceed your specifications and requirements.
Choose from custom or ready-made cable assemblies types such as coax, RF, fiber optic, ribbon, Ethernet, control, power, FAKRA, molded, and more. We also are experts with utilization of popular connectors and parts from the top suppliers, like Molex, JST, and TE.
Order cable harnesses or assemblies for any industry including I.T., industrial, aerospace, medical, military, automotive, and more. Just send your cable drawing or any required NDAs to [email protected], or contact us using our secure online form.
Give our sales team a call today to talk to Technical Cable Applications about:
- Electric Cable Assemblies
- Overmolded Cables
- Wire Harnesses
- Shielded Cables
- Flat Ribbon Cables
- Cable Molding
- Box builds, PCBs, molded solutions and prototypes
- Any other kind of electronic cable assembly manufacturing
Cable Assemblies Experts – High Quality, Durable Cables and Cable Assemblies
Trusting your cable assembly needs over to a third party saves you valuable time and avoids the high cost of producing custom cable assemblies in-house. We invest in extremely high quality equipment and employ knowledgeable cable engineering experts to maximize our capacity for all industries.
We also utilize nearshore manufacturing with our partner facilities in Guadalajara to provide lower MOQs, faster turnaround times and increased quality control. Many other cable assembly manufacturers in the United States rely heavily on overseas manufacturing and part sourcing, but we have done our best to move to nearshore manufacturing with our partners wherever possible. This has helped our engineering team to maximize quality, be more flexible with unusual or prototype requests, and save on shipping costs (and sometimes, overall production cost as well.)
Having cable assemblies customized to your desired specifications gives you the ultimate flexibility. TCA works with you from prototype to assembly so you get exactly what you want. As one of the top custom cable assembly manufacturers in the US, Technical Cable Applications is able to handle all your cable and wiring needs as your “one-stop shop” no matter if you have custom requirements, or OEM cables that need to be produced in a cost effective and efficient manner.
What are wire harnesses?
Wire harnesses are one or more wires contained within an insulated tubing, with a connector or contact point at either one or both ends of the cable. Common examples include HDMI cables, USB cables, coaxial cables, DisplayPort cables, M12 cables, and battery cables.
They’re used in various industries and for various purposes from computer equipment and server architecture, to aerospace and automotive vehicles. Wire harnesses can be produced for any environment for protection against extreme weather, temperature, moisture, movement (shock, friction, vibration), chemical substances, fire, and dust. We’ll provide shielding and other protective measures to ensure that the wire harness will meet or exceed your industry requirements, and be highly reliable.
Cable Assemblies VS Wire Harnesses: What’s The Difference?
The biggest difference between a cable assembly and wire harnesses is the simplicity or complexity of their layout. As previously described, wire harnesses are usually single-connector, point-to-point cables which may or may not include loopbacks or multiple legs.
Cable assemblies in contrast are best for the assembly of large and/or multi-faceted wiring systems. They often involve many cables and wires within a complex arrangement or configuration, and may feature multiple connector types to connect different types of data systems together, provide power, or handle automation.
Manufacturing Cable Assembly and Wire Harness Types
Working with a reliable cable assemblies company like TCA means you have greater flexibility in what can be manufactured, so it perfectly supports your operations.
Here are the most common types of cable assemblies produced…
- Coax cable assemblies
- RF cable assemblies
- Flat cable/Ribbon cable
- Shielded cable
- Power cable
- Data cable
- Video cable
- Special purpose electric cable
- Control cable
- Battery cable
- Ethernet cable
- M12 cable
- USB cable
- HDMI cable
- Fakra cable
- Tri-Axial cable
- DisplayPort cable
- Fiber optic cable
- Spiral cable
- Molded cable
- Microwave cable
- Custom cable assemblies
- Custom wire harnesses
Cables for Specific Industries
- Industrial cable assemblies
- Medical industry
- Aircraft cable/Aerospace cable
- Automotive cable
- Military cable
- Electronics industry
Depending on the type of cable you’re seeking, you’ll have additional options of connectors, sockets, plugs, daisy chained, split, and multi-branched. Leading cable assemblies manufacturers like TCA can manufacture just about any cable and utilize the connectors you need for your specific purpose.
Using a common base USB A connector from a trusted manufacturer we were able to build an overmold that created protection, strain relief, and not one but THREE exit holes.
We had a custom design of a proposed overmold 3D printed to present the customer with. Upon review the customer was ecstatic and immediately invested in the new tooling.
Why Choose Technical Cable Applications for Your Cable Assembly Manufacturing?
TCA is a custom cable assembly manufacturer with a state of the art facility in Auburn (King County), Washington. We also partner with extremely high quality cable assembly facilities in Guadalajara, and are proud to offer nearshore manufacturing capabilities by proxy to our customers via these partnerships.
Technicl Cable Applications has been in business for over 20 years as an assembly manufacturer, offering contract production of high quality cable assemblies and wire solutions for clients of all kinds of industries globally. As we serve many different industries, we maintain inventory on applicators and connectors from Molex, JST, TE, Deutsch, Hirose, and many others.
We also have some of the most cutting edge equipment in our facility for crimping, tinning, assembly, and testing of cables to maximize efficiency and provide niche cable assembly types that many other manufacturers cannot. One example is this large gauge locomotive cable that needed a highly specialized crimping tool most companies would not have available, you can read about it on our blog.
With on-site expert engineers, you benefit with faster prototyping, testing and final cable assemblies production with accuracy and quality. We also have certification for ISO’s 9001:2015 and the IPC/WHMA-A-620 Revision D standard, demonstrating our level of custom cable assembly excellence and expertise. We are also UL certified for cable assembly, and ITAR certified.
Worldwide Service And Shipping
Whether you’re based in the USA, Canada, South America, UK (Britain, Scotland, Ireland), Europe or beyond, we ship custom cable assemblies worldwide from our headquarters in Auburn, Washington.
Summary
Working with one of the top custom cable assemblies companies that can customize cable to your specifications keeps your costs and stress down, and we provide high quality assemblies that will perform excellently for your needs.
Request a quote or an appointment with a wire assembly expert today.
Request a quote or an appointment with a wire assembly expert today.
Topics to discuss include:
- Ready-made/Off-the-shelf cable assemblies
- Connectors
- Cable drawings
- Prototyping and testing
- Testing Phase
- Product Requirements
- Minimum order quantity (MOQ)