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Custom M12 Cables: Tailored Solutions for Automation and More!

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m12 cable

Custom M12 Cables: Tailored Solutions for Automation and More!

In the increasingly fast-paced world we live in today, automation is becoming not just a plus to have for many businesses, but a necessity for improving operational efficiency to meet budget and time restrictions. When not just a few, but all of the biggest players in any industry have begun implementing automation into much of their production, manufacturing, and processes, automation is no longer a luxury, but a necessity. This is the case for leaders in all kinds of industries including robotics, aerospace, logistics & shipping, military, medical and so many more. It’s simply not an option to avoid using automation for companies providing services across the nation or the world, because you will fall behind the competition in terms of efficiency. This includes software applications like artificial intelligence which are now becoming more prevalent, or the types of automation we’ve specialized in providing cables for since our founding in 2002.

One of the most frequently used and important types of connectors that power this automation is the ever reliable, compact and powerful M12 connector and the specialized cables we build that utilize said connectors. There are many variations on the standard M12 connector including the older M5, M8 and RJ45 styles that are all still extremely popular, and even within these types there are hundreds of different styles with the numbers of pins used, materials utilized, type of signal to be carried, and all sorts of other variables. We are experts in all of the possible variations, and even if you can imagine an M12 cable assembly with an exceedingly unusual configuration, we’ve probably manufactured something similar before due to our many years of experience and the plethora of businesses we’ve done orders for.

As a custom M12 cable and cable assembly manufacturer, here at Technical Cable Applications we specialize in crafting custom and off-the-shelf solutions tailored to meet the precise needs of our clients. We are ISO 9001:2015 and UL certified for cable assembly and are extremely experienced with M12 cables and assemblies and all the intricacies of the different kinds of M12 connectors, how they work with other types of connectors that we can also provide, and ensuring that they will be protected and durable for all your needs. You can trust us to manufacture your M12 custom cables order perfectly no matter how complex the specifications are.

Don’t miss out on the opportunity to enhance your automation systems with our custom M12 cables that will provide exactly what you need and be built to last. Call us today or submit your cable drawing on our contact page to discuss your specific industry requirements!

M12 Cable Assemblies

m12 cable assemblies

Full Service Contract Manufacturing Of Customized Or Off-The-Shelf M12 Cables And Connectors (Prototype To Manufacturing)

Searching for bulk M12 cable assembly solutions for your commercial manufacturing, building work, industrial production or factory automation? Technical Cable Applications is your custom or OEM M12 cable assembly expert as we excel in custom solutions and off-the-shelf manufacturing. Order your high quality M12 cables for industrial signal (sensor/actuator) as well as network (Ethernet/Fieldbus) communications from Technical Cable in the United States today. Just provide us with your cable drawing by emailing us at [email protected] or using our online contact form and attaching it. We’ll review your assemblies order and provide a quote as soon as possible based on your needs for connectors, materials, configurations, adapters and timeline for when your cables need to be assembled and shipped out.

Working with one of the top cable assemblies manufacturers of M12 cable and connectors means shorter lead times, higher quality products and lowered costs. Choose among multiple connectors and configurations that will work perfectly with your switches and sensors, along with jacketed cable materials that meet your protection needs for the factory, warehouse or field location where the cable assemblies will be in use. You’ll have a one-stop-shop for your cable requirements (off-the-shelf and custom) with Technical Cable Applications. Call us today to get a quote or send in your cable drawing online via our contact form. Include as much detail as you can about connectors, materials and any other details for a faster quote.

We are highly certified and credentialed and have been manufacturing cable assemblies for over 20 years, and our company has grown in capabilities and size exponentially since our original founding in 2002. Here are some of our many certifications for the United States, Canada and international cable assembly:

M12 Cable with Custom Connectors - Manufacturing Cable Assemblies

Outsourced manufacturing is the smart way to scale your business without the overhead and complexity of handling manufacturing in-house. You can get specialized cables manufactured using the M12 connectors that are the right specifications for your product or automation technology facility and the sensors and switches you need to use, and all sorts of other types of harnesses and assemblies produced in one place. This streamlines and simplifies everything for your team and reduces costs since we are capable of handling all of this and more in-house. We are capable of all individual parts of the manufacturing process as well, from sourcing connectors, parts, and materials to tricky procedures like crimping, solder work, tinning and assembly. We have highly specialized staff who are experts of all of these processes so that you don’t have to deal with it in-house. We also can work with any connector, product and part needs from all major manufacturers including TE, Molex, JST, Hirose and many more to ensure that your product has the proper connectivity, data transmission and sensor requirements met. Contact us today!

Outsource Manufacturer USA-Wide

As one of the top outsourcing M12 wire manufacturers in the US, your business needs will be met from planning to prototyping to manufacturing and shipping with Technical Cable Applications. For both custom and off the shelf manufacturing of cable assemblies with the power connectors you need, our team is able to handle prototyping, testing, manufacturing, quality control, inspections and shipping so you can focus on other aspects of your company’s products knowing that Technical Cable Applications has your assembly and harness needs covered. Whether it’s bulk M12 cable and plug needs or custom cable and wire, choosing Technical Cable as your outsourced partner means you get convenience, quality and reliability.

Nationwide and International Shipping

Your M12 networking cables will be manufactured and shipped from our factory in Auburn, WA to anywhere in the USA, from Boston to NYC to Florida, Texas, California, Illinois and everywhere in between. We also ship to Canada, from Vancouver to Winnipeg to Toronto and Montreal. Finally, we also are capable of international shipping so even if you’re outside of North America, please contact us about your needs for custom cable assemblies and their unique connector configurations. With all that said, if you are in the Seattle area we may be able to hand deliver your cable order: as Ben says in his review of TCA on Google, “Great support, fast turn-around, and since we are local they offered personal free delivery!”

Custom Cable And Harnesses

For customized cable and harnesses along with other connectors and types such as coaxial or RF, Ethernet, ECG, USB, HDMI, fiber optic, ATX, PCI, SATA, request a custom quote today. As your manufacturing partner, you can source everything you need in one place when you work with Technical Cable. We are proud to have an extremely creative team of engineers and assembly experts who are able to make your custom requirements happen and make the impossible possible. With cutting edge technology and our highly specialized facility, we’re able to prototype and test out custom cable assemblies based on your configurations and connector requirements rapidly and move onto production faster than the competition.

On-Site Engineers

With on-site, highly qualified engineers specializing in prototyping through to cable assembly, you’ll have direct access to the best minds in the industry. Leverage decades of experience and specialized knowledge in cable manufacturing and assembly so you get durable cable, greater connectivity and increased reliability. Whether you’re seeking 3-pin, 4-pin, 5-pin, 6-pin, 8-pin or 12-pin M12 cable connector styles for automation, sensors and signal transmission, we’ll rapidly prototype your custom cable assembly and move to manufacturing sooner with the connectors of your choice. For bulk M12 connecting cable manufacturing for any industry, such as: industrial manufacturingconstructionagricultureenergy, marine or telecommunications, talk to the experts at TCA and contact us at [email protected].

Quality Assurance

The M12 cables produced in our factory is tested and approved according to IP rating IP67, assuring protection against dust and moisture so that they and their connectors will continue to work reliably, communicating with your factory automation or other equipment using sensors and switches perfectly on time and ensuring that your operations are not interrupted. This also helps avoid power failures so that you don’t have to spend countless hours diagnosing where a loss of power came from within a complex cable assembly. We also test out all connectors and parts for each order we ship out according to the requirements for IPC/WHMA-A-620 Standard Revision D, so that you can trust each of our cable assemblies to work as intended for the expected life of the cable and longer. Please send us your M12 drawing, specifications and any other relevant information such as a data sheet for your product assembly so we know exactly how the M12 connectors and any sensor part will be used.

m12 cable assemblies

Benefits Of Outsourced Manufacturing with TCA

Safety – working with an ISO certified cable manufacturer (ISO 9001:2015) who produces M12 cable in accordance with IP rating IP67 protects your business, your staff and your clients.

Cost – outsourcing manufacturing allows you to plug into a proven system, from prototyping through to shipping, reducing your overall manufacturing costs for your product whether you need cables made with TE, Molex, JST or Hirose parts and connectors.

Reduced Downtime – quality, reliable manufacturing from TCA means quick installation as well as either eliminating or significantly reducing downtime, essential in harsh and remote environments.

Robust Connectivity – durable connectors and perfect manufacturing keeps connectivity, speed and up-time to a maximum so that your automation’s sensors and switches get the information they need every time.

Flexibility – with multiple cables and connectors you’ll have total flexibility in manufacturing to suit your specific application and environment.

Reliability – meticulous manufacturing and testing of all connectors and parts ensures maximum reliability, reduced downtime and better connectivity between devices and networks.

Customization – fully customizable cable manufacturing means you get exactly what you’re looking for without compromise, all in one place.

Product Types & Features

Here are the cable types we produce along with key features…

Sensor/Actuator Cable Features:

  • PVC overmolded cables (Shielded and Non-Shielded Options) – allows for minor vibrations or movement
  • PUR overmolded cables (Shielded and Non-Shielded Options) – suitable for more demanding environments.
  • Key: A coded
  • IP67 rated: waterproof and dustproof
  • M12 Position: 2, 3, 4, 5 & 8 poles
  • Cable lengths available: 0.5m, 1m, 1.5 m, 3m, 5m, 7m, and 10m; additional lengths for X-code: 2m, 4m, 15m, 20m
  • M12 single-ended and double ended cable assemblies

Industrial Ethernet Cable Features:

  • PUR, PVC or FRNC (Flame-Retardant Non-Corrosive) overmolded and shielded
  • IP67 rated: waterproof and dustproof
  • Key: D-coded
  • Single-ended and double-ended
  • M12 Positions: 4 poles
  • Cat 5e cables (100Mbps transmission rates)
  • Cable lengths: From 0.5m to 30m

Industrial, Fieldbus Cable Features

  • PVC or PUR (drag chain and torsion) overmolded and shielded cable assemblies
  • IP67 rated: waterproof and dustproof
  • Keys: A, B coded
  • M12 Positions: 2, 4, 5 poles
  • M12 5-pole, B-coded
  • M12 5-pole A coded
  • M12 4-pole A-coded
  • Cable lengths: 0.5m to 15m

Common cable applications include industrial machinery, industrial communications, industrial automation, vision systems and vehicle manufacturing. M12 cables are commonly used for automation as they are excellent for conveying both power and data to sensors and switches perfectly on time, which is critical for automated processes where hundreds of steps must be performed in the exact right order and timing to ensure that the process does not break down. Technical Cable Applications specializes in cable assemblies utilizing all types of M12 connectors, cable lengths, configurations of assemblies and materials so if you need M12 cable made to custom specifications for your product, we’re your team.

m12 cable assemblies

Ordering

Whether you’re looking for off-the-shelf cable assemblies or custom M12 cable assembly, contact us for a customized quote.

Bulk orders are custom-quoted to ensure accuracy and provide a full list of deliverables so that you can count on your cable arriving on time, every time.

Prototype And Scaling

With a full suite of electronic contract manufacturing services available, you can have all your cable assembly needs handled by one company, streamlining your ordering. Contact us today to get started.

Whether you need a custom harness, cable or connector that will solve a new industry requirement/issue, or just need your existing assembly manufactured in bulk with better quality, talk to our experts.

Here’s how we’re different than other electronic contract manufacturers:

  • Most can only prototype but don’t have the ability to manufacture at scale
  • Many are large companies that don’t have engineers on staff to test out new concepts
  • Many just manufacture in bulk with no options for customization

But with Technical Cable, you get prototyping, customization and manufacturing all with one company.

Every step is taken in consultation with your team to ensure you get exactly what you need. 

Standard/Off The Shelf M12 Cables

Whether you have a straightforward request for M12 cable, M12 assembly or would like to minimize costs, you’ll have a range of cable and connectors to choose to manufacture.

Contact us about off-the-shelf cable manufacturing today.

Customized M12 Cables

As a full service contract manufacturer you can fully customize your cable and connectors according to your specific needs.

Request custom specifications like:

  • Shielded or Non-Shielded cable assemblies
  • Coding
  • Length
  • Poles

You can also request electrical sensor and automation coding to help with your connectivity needs.

Whether you need male and/or female M12 connector parts or power generators to go with them, you can have these as well as prototype variations too. 

m12 cable assemblies

Manufacturing

Having your cable manufactured in a state-of-the-art facility means increased efficiency and higher quality products.

Technical Cable certifications include:

  • ISO 9001:2015 certification for cable manufacturing.
  • UL certified for M12 cable assembly (USA and Canada)
  • ITAR Certification

Leverage two decades of experience in manufacturing of custom M12 harnesses and assemblies with Technical Cable.

Factory Upgrades And Efficiency

Factory upgrades over the past few years have increased efficiency by 300%.

This means you receive the same safe and reliable M12 cable assemblies as before but faster and more precisely.

Your order is fulfilled faster and you receive the cables you need sooner. 

With the 2021 purchase of a Schleuniger 36SP Crimp Center along with the purchases of additional cable molding centers, we’ve further automated our crimping and tinning processes for extra speed and precision.

As one of the best cable manufacturers in the USA, you’ll have access to fully customized cables along with any size bulk order, large or small.

Book An Introductory Chat Today

Simply enter your details in the form below and we’ll be in touch within 24 hours to discuss your requirements…

    M12 4 Pin Connector

    Needing a M12 4 pin connector manufacturing expert to help out with your next industrial or technical project? Technical Cable Applications in Washington state is your best option for all cable manufacturing needs. Our high quality cable manufacturing facility has been shipping and building cables, harnesses and much more all around the United States for decades, and we’re prepared to provide reliable M12 4 pin connectors for your company, project or construction. Our engineers and technicians can produce excellent M12 cables, whether you have an existing cable that needs to be manufactured faster and more precisely or need a custom solution that uses M12 connectors. Our custom cable engineers can prototype and test M12 cables for your needs, no matter the industry you need it for. 

    We have highly experienced teams for every step of the cable process including  prototyping, testing, manufacturing and shipping, so we are the M12 4 pin connector experts for every part of the process no matter your needs. Not only can we build custom M12 cables to meet your exact specifications, we use only the best and most trustworthy materials and manufacturing tools to make every cable and pin is reliable and safe. We invest into new tools and improving our facility each year and have only improved as being the best M12 4 pin connector manufacturer you can choose for your needs. 

    m12 4 pin connector

    M12 4 Pin

    Our cable manufacturing facility is in Auburn, Washington in King County but we can work with anyone in the US and make sure your product can be safely shipped to your location. This area is the perfect place to be a manufacturer in because of the proximity to so many industries and companies that thrive in Seattle, but it also allows us to ship to any location on the West Coast very easily and elsewhere in the States as well. Every new project is an opportunity for us to improve our craft even further and help create amazing buildings, facilities and tools that advance technology in the States further, so we’d love to discuss your project and see how we can help make it happen. We have expanded our facility’s manufacturing size by 50% just in 2022 and purchased additional cable molding and crimping tools in order to increase our efficiency, so we can serve you with more speed and efficiency even if you’re on the other side of the country.

    We take pride in being the best and most reliable suppliers for M12 4 pin connectors and all other M12 cable and harness products. We can also provide generators and power suppliers that will be just right for the M12 4 pin connector cables, both female and male connections. All of our manufacturing is done right here in the United States, and whole team works in the same facility making it easy for us to prototype and test new cable blueprints in-house and consolidate the process. While we’re proud to be a United States based manufacturer, we made the effort to pass the ISO’s 9001:2015 certification as a cable manufacturer in 2021 to confirm that our manufacturing processes and products are good enough not just for America, but other countries around the world as well. No matter the industry your cable needs are stemming from, or the location of your business, Technical Cable Applications has you covered with excellent cable manufacturing solutions for your M12 4 pin connector needs. 

    M12 4 Pin Cable

    We also have a unique advantage of being equipped to produce and manufacture Ethernet cables for your project as well, to help cover that need if required. One of our unique advantages is the ability to manufacture M12 Ethernet wires and cables (often known as D Coded Connectors) alongside manufacturing standard connectors and all our other products. If you’re in need of high speed data Ethernet cables that are highly durable and reliable, or even completely custom to fit your unique product or project need, we can manufacture them with extreme accuracy and quality. There’s no need to make your cables in-house or force your products to work with off the shelf cables that aren’t as high quality or powerful when Technical Cable can handle making products exactly the way you need them. Especially in industries where cable failures can be catastrophic like the aerospace, cybersecurity, marine or medical fields, there’s no room to cheap out on poor cables that won’t hold up to your business’s needs. We would love to see the cable you need manufactured or the requirements you have for a brand new cable, and speak with you to discuss partnering with us for your cable needs.

    Our team of engineers and testers can prototype your custom M12 4 pin connectors to make sure they can handle your project-specific needs. If you need your cable to fit into a very tight space, or be weatherproofed for intense outdoor heat conditions, or any other specific requirements you have, our team can work with you and test a cable that’s perfect for your need. Once the cable is finalized, our manufacturing team will build the amount you need with extreme high quality standards and ship them out to you safely. We partner with shipping companies that do excellent work and can get you your products on time and ensure that the cables we work so hard on are transported properly. We also do our best to keep a solid inventory of M12 and other connectors so that we can quickly prototype custom cables and get started on orders quickly.

    By using Technical Cable Applications, you’re finding much more than just a builder for your M12 4 pin connectors. Our M12 manufacturing company is renowned in the industry of cables for building the best products on the market. Let’s get started together! Contact us today online or via our sales phone line. 

    M12 Connector

    Seeking an M12 connector manufacturing company to assist with your next big industrial, manufacturing or automation project? Look no further than Technical Cable Applications, located in the state of Washington, in the greater Seattle area. Our manufacturing company has been manufacturing and shipping M12 connectors, wires and many other cable solutions throughout the United States for many years, and now we’re ready to provide reliable M12 connector solutions for your company, upcoming project or other needs. We handle all steps of the process including prototyping, testing, assembly and shipping, meaning that we are the M12 connector company for your needs no matter how big your project is. As M12 connector builders, we focus first and foremost on providing high quality in our connectors and all their pin, sensor and connection components. Our facility is located in King County, Washington, but we spread our efforts to manufacturing and shipping M12 connectors across the nation with great shipping partners. Our customers on both the East and West coast will tell you that is there no substitute for the quality Technical Cable Applications brings to their products and projects. We love coming alongside companies, manufacturers and industrial powerhouses with the perfect M12 connector for their specific needs. We can do this for you as well!

    m12 connector

    M12 Cable Connector

    We pride ourselves on being the most professional, reliable and trustworthy suppliers for M12 pin connectors, electrical sensor needs, and automation coding needs. We are capable of providing power generators and suppliers using both female and male M12 connector parts. We manufacture these electrical items and cables right here in our Washington facility, and also are able to specially prototype custom cables and assemblies for any customers’ needs. One of our unique advantages is the ability to manufacture Ethernet wire alongside manufacturing connectors and all our other products. We promise that anything you desire is possible when you work alongside TCA, no matter the scope of your M12 connector needs. We will treat your project as our own! Whether you need a custom made M12 connector solution, wire products or other cable molding system needs, our facility can handle it. Our coding experts can help prototype the perfect M12 connector solution whether you need straightforward cabling, or a complex harness for your product line with multiple connectors including M12, Ethernet, and whatever else you require. Meanwhile our testing team will make sure it can handle your specific needs, whether it needs to be a micro connector and fit in very small spaces, be waterproof or heatproof for outdoor needs, or any other specific requirements you have for data transfer speed or power supply. Finally, our manufacturing and assembly teams are professionals who will complete the final connectors with precision and care before shipping them out to you. We value every step of the process greatly and do everything possible to ensure that no portion of production slips through the cracks and causes a quality issue, nor holds up progress and prevents us from making deadlines. While the COVID-19 global pandemic is still affecting logistics and worldwide manufacturing efforts even at the time of writing in 2022, we are committed to staying as efficient and on time as possible with every order, which includes keeping a strong inventory of connectors and supplies as best as we can, and continuing to improve our manufacturing speed with new equipment as long as it allows us to maintain our quality standard. We use automated work instruction systems developed with our partners at Scout Systems that are extremely advanced, purchased a Schleuniger 36SP Crimp Center in 2022 that has greatly increased our efficiency with crimping steps, and acquired new molding equipment and dies that allow our in-house molding processes to be far more versatile and get orders done sooner.

    m12 connector

    M12 Socket

    By using Technical Cable Applications, you’re finding much more than just a builder or supplier for your M12 connector cables and harnesses. Our M12 connector cable manufacturing company is renowned in the industry of cable production, and so many others with customers who value us for building the best cables, harnesses and assemblies on the market with an incredibly high quality standard, but the flexibility to manufacture almost any cable you might need. We have been operating our cable manufacturing facility since 2002, and our goal is to be here for many more decades to come and always stay on the bleeding edge of technology. Rather than just doing the minimum to get the job done and only updating our processes, equipment and facility when it’s absolutely required by law or by industry, we are constantly improving our facility, tools and best practices to make sure we can not just keep up, but stay ahead with new connector types, new power and data transfer requirements while continuing to maintain the best possible quality and efficiency like we have had for two decades. So many industries are advancing extremely quickly in what can be done and what is expected in terms of performance, like aerospace, cybersecurity, automation, and cloud storage, and their power and speed requirements are advancing exponentially with this progress. This means that there is no room for being behind on the times with our cables, assemblies and harnesses powering their efforts, and we do everything we can to ensure that doesn’t happen. We’ve increased the size and capability of our manufacturing facility many times over throughout the years, including another 50% increase in the facility’s real estate just in 2022. We are ISO 9001:2015 certified, and hold to the IPC/WHMA-A-620 Revision D standard for our quality control as a company. We’re also UL certified for cable assembly in the United States and Canada. The choice is obvious, choose Technical Cable Applications so we can get started together on solving your custom cable needs! Contact us today. We have our sales team here in Auburn, Washington along with a southwestern team established in Phoenix, Arizona as of 2022, so whether you’re in the Northwest or Southwest we would be open to meeting with you in person if you prefer.

    Contract Manufacturers M12 Cable

    When it comes to working alongside a contract manufacturer for your M12 cable needs, it’s important to work with a trustworthy and reliable company that you can trust. While there are many contract manufacturers and related affiliates across the United States, selecting the right manufacturer for your project is an important corporate responsibility. 

    The M12 cable is a highly sought after custom wire connector, with many uses and abilities. Many corporations are utilizing the unique benefits that come with these particular connectors, and you must ensure that you’re getting the highest quality product available to you for your project. With remote accessibility and easy communication, our team in the state of Washington are here for your custom cable and wire needs. 

    Manufacturers M12 Cable

    We are the leading manufacturer of M12 on the West Coast. With decades of experience under our belts, we are proud to say that our abilities are elite, and top of class! When you work with our team, you’re gaining a business partner. We aim to exceed the expectations of our clients, and hope to work with you for years to come. Our prototyping abilities are phenomenal, and we make it a priority to be communicating with you throughout the process of manufacturing connectors.

    No matter what type of project you need an M12 cable manufacturer for, we’re here for you! Call our trustworthy electrical experts for any information regarding cable manufacturing, cable assemblies, wire harnesses, or any M12 cable project. We’ve established secure and successful relationships with businesses and corporations across the United States, and we are qualified to take on your company’s project. 

    Purchase M12 Cables

    We build our M12 connector units by using back-shells, in addition to wireable connecting agents. We’ve invested in high performance mold-dies to improve our ability to over-mold the M12 cable connectors. We are one of the sole companies across the United States to domestically mold M12 cables. This remains our advantage, as we have the ability to create large and small production runs of cable assemblies. 

    If you’re a purchaser looking for M12 connector cable products for your company, give our team of suppliers and manufacturers a call. We have a highly reputable and established team on our assembly line, and they’re ready to take on your project! We deliver high quality industrial products to give our customers the results they need. 

    M12 Cable Manufacturer

    Looking for a manufacturer for your next project, and looking for an M12 cable builder or wire manufacturing company? We are Technical Cable Applications, located in Washington State near Seattle. For decades we’ve been building M12 cables and wire for purchasers across the United States, and we’re here to help you with reliable cable manufacturing for your next project. From prototyping to our our high quality production, we’re the contract cable industrialist for you. 

    As M12 cable manufacturers, we take pride in the value of our projects. We are located in the heart of Pierce County, Washington, but we focus our efforts on manufacturing M12 cable byproducts across the nation. We’ve been providing companies and other manufacturers with the M12 cable they need for their specific project, and we can do the same for you. 

    We create solutions for all robotic and automated systems. If your project requires an M12 cable or unique wire, we’re available to make sure your prototype and ideas come to life.  

    M12 Manufacturing

    We are professional and reliable suppliers for electrical and power products and wire. We are the suppliers and power generators for both female and male parts. We build these electrical parts locally, and have the ability to customize them for each customer’s needs. Our unique advantage is our ability to combine the manufacturing of the molded Ethernet alongside the remainder of our companies premier manufacturing abilities. We believe that anything is possible when you work alongside a qualified contract manufacturer. We care about your project, and work around the clock to ensure it’s completed to the best of our ability. We aim to exceed your expectations! 

    In any scenario where you need a custom made M12 cable or wire product, our company is at your disposal. We have a large team of professionals working on the assembly line, who are trained to create perfect cables. Our cable assembly is what allows our team to be the leading company for M12 cable manufacturing, and our number one goal is customer satisfaction. Until you’re completely satisfied with the product we’ve built for you, we’ll keep working. 

    M12 Cable Distributors

    At Technical Cable Applications, you’re getting more than a builder for your M12 cables. If you’re looking for a conductor, we can help. You’re also getting an outsourced partner and team member.   When we begin working with a company, it’s important to us to ensure we establish an excellent business relationship. We hope you’ll continue to use our company as a resource for any industrial cable project. Our M12 manufacturing team is well known in the industry of cable manufacturing to build the best products on the market. Let’s work together! 

    M12 Cable

    M12 Cable

    Technical Cable Applications based in Auburn, WA is your best pick for M12 cable manufacturing needs. Whether you just need an established product built and produced in bulk with excellent quality, or if you need a more custom solution involving M12 connectors, the engineers and manufacturers at Technical Cable Applications are the obvious choice. We employ the best of the best and take care of our staff with excellent benefits, so that they can work at their best and continue producing the best cable solutions in the industry.

    We also use the best equipment in the industry to ensure that our quality assurance is always top of the line, and strive to keep extremely high standards of quality in all of our work that is good enough for any nation in the world. We acquired a Schleuniger 36SP Crimp Center and passed our ISO 9001:2015 Certification in 2021, showing our dedication to making excellent products and being as safe as possible while doing it.

    Since 2002, Technical Cable has been an industry leader in the cable and wire manufacturing space. The landscape has shifted dramatically as the need for high speed Internet connection and data transfer has spread to essentially all industries regardless of their location, and we’ve always stayed on the bleeding edge of making the highest quality cable options. We will continue to do so as technology evolves further and each industry becomes more complex, as we love the challenge of meeting new requirements.

    M12 Cable Company

    Industrial Ethernet cables are the industry standard for rugged data connections. These include M12 and M8 standard Ethernet connectors. They are used in a wide variety of industries, including robotics, warehouse automation, machine vision systems, aerospace, medical, automotive, agriculture, manufacturing, marine, and utilities.

    The miniature circular m12 connector creates a firm environmental seal with its mating receptacle that will withstand more extreme strain and harsher environments than counterparts offering the same continuity. Many of our customers in these industries have replaced standard RJ45 type connections with our molded M12 cables, drastically increasing ruggedness and reliability while still offering incredible speeds for data transfer and connection to the Internet. There’s no need to fret about your RJ45 cables fraying or failing at crucial times when our M12 solutions are strong enough for most applications. We can also create harnesses and assemblies that offer further protection for your cables from the elements or hazardous substances, so you can know that your data transfer will not fail when you need it most.

    Industrial Ethernet powers automation in all kinds of discrete devices in a wide swath of industries. We work in close partnership with manufacturers and specialists in both M12 cable and high flex wire and cable. We now have cable assemblies capable of extremely high flex cycle counts, creating a robust solution for automation and robotics scenarios where mobility is required and constant. We also use powerful automated equipment ourselves to ensure quality, so we know how important it is to have excellent and reliable cables throughout your equipment to ensure that products are manufactured on time and with no loss in quality as compared to handmade options.

    M12 Cables can be built using assembled back-shells and field wire-able connectors. However, TCA has invested in the highly specialized mold dies to over-mold M12 cable connectors in our factory in Auburn, WA, USA. We remain one of the very few companies in the country to mold M12 cables domestically. This allows us to make large and small production runs of custom cable assemblies utilizing our customers required pinouts, key configuration, connector orientation for both male and female, and specifications.

    Ethernet M12 Cable

    We mold male and female M12 cables in straight or right-angle orientations. Different connector keying options and locations are available depending on the customer specific requirements. Our M12 cables are molded utilizing Henkel TECHNOMELT OM646, a polyamide Shore A92 rated thermoplastic for low pressure rapid injection molding. We can produce cable parts, both male and female, that are shielded throughout the length of the assembly from electromagnetic interference (EMI), and capable of 500MHZ speeds.

    M12 Cable

    Since we manufacture these male and female parts locally, we can modify them to meet very specific customer requirements. Creating a custom harness that includes M12 or M8 connectors, standard RJ45, and other industry or customer specific connectors is completely possible. The advantage is the ability to integrate custom manufacturing of molded industrial Ethernet with the rest of our custom cable manufacturing capabilities. This allows us to make highly specialized, completely custom harnesses and assemblies for our customers regardless of their industry or specialization.

    We are a manufacturing partner with a focus on cable assemblies, including a high proficiency in the industrial Ethernet and M12 connector space. This makes Technical Cable Applications a tier 1 networking partner for US OEMs that require connections coded for their product in an increasingly automated world. Most companies no longer can get by with old school options and now need high speed data transfer options to keep up with demand, and we’d love to help you get up to speed. Our M12 cable solutions are perfect for manufacturers across all kinds of industries, and for all sorts of projects and products. Whether your company is building aerospace vehicles for commercial space travel, creating the next incredible medical device that will save lives, or making new strides in the cryptocurrency field, we would love to partner with you and produce extremely high quality cables that will fit your power and telecommunications needs.

    We are the M12 Cable Manufacturer for your next project. Our M12 cable solutions are excellent quality and mean that you never have to worry about product failure. We hold to the IPC/WHMA-A-620 Standard Revision E requirements for all our procedures and have some of the top cable engineers and manufacturers in the nation on staff. Offering Contract Cable Manufacturing for M12 Cables for all companies in the United States. Call us today with your cable drawing or requirements so we can get to work!

    Technical Cable Applications: Leading the Way in Custom USB Cable Assemblies

    Technical Cable Applications is a highly reputable custom cable assembly manufacturer specializing in USB cable assemblies, based in the United States. We provide custom and OEM USB cables and assemblies, with all bulk orders tailored to your specific needs. Our expertise ensures that you receive cables that perfectly fit your requirements, whether you seek classic USB connectors or the latest innovations in USB technology.

    No matter how complex your USB assembly requirements are, our experienced team is equipped to handle them. We ensure that every assembly meets the highest industry standards. Our technicians use advanced tools and automation systems, including our collaboration with Scout Systems, to deliver precision and efficiency in every project.

    Custom USB Cable Assemblies

    Manufacturing Custom and OEM USB Cable Assemblies: Type A to Type C and More

    Founded in 2002, Technical Cable Applications has experienced impressive growth while maintaining our dedication to quality and customer satisfaction. Our mission has always been clear: to be the best partner for our clients in manufacturing cables, whether they are custom USB cables or other types. Over the years, we have refined our processes and expanded our capabilities to stay at the forefront of the industry. Our commitment to excellence is evident in every custom cable assembly we produce.

    By choosing Technical Cable Applications, you’re not only getting superior USB cable assemblies but also a partner committed to supporting your success. Explore the possibilities with us and experience the difference in quality and service.

    For detailed inquiries and to learn more about how we can assist with your specific needs, contact us today. Let Technical Cable Applications be your go-to distributor for all your cable assembly and connector requirements.

    Certified for Assembly of USB Cables and All Other Cable Types: A Legacy of Excellence

    We are internationally ISO 9001:2015 certified for custom and OEM cable assembly, ensuring that every product meets rigorous international quality standards. Our UL cable assembly certification for the United States and Canada further demonstrates our commitment to safety and reliability. These certifications signify our pledge to deliver the highest quality USB cable assemblies that meet and exceed industry expectations.

    Complex Assemblies, Simplified Solutions

    Whether you need classic USB connectors, modern USB-C, or something more specific like a Mini Type A-B USB, Technical Cable Applications has you covered. We handle orders for custom or OEM USB cable assemblies, accommodating your unique specifications. Our range of USB cable assemblies includes various types and configurations to suit any application, and we’re happy to help adapt your cable drawing to meet new industry requirements or new product lines.

    Working with Technical Cable Applications also means you can take advantage of our nearshore manufacturing capabilities. Through powerful partnerships with top-notch facilities in Guadalajara, we are able to minimize our reliance on offshore distributors. This approach allows us to speed up shipping times, lower minimum order quantities (MOQs), and maintain higher quality control standards.

    Serving the Military and Defense Industries

    Technical Cable Applications is officially registered with the International Traffic in Arms Regulations (ITAR) through the Office of Defense Trade Controls Compliance (DTCC). This certification enables us to provide USB cable assemblies to clients in the military and defense sectors, ensuring compliance with stringent regulations and security requirements. If you’re associated with these industries and aren’t sure who to work with, please send us an NDA and your custom USB cable drawing so we can get started.

    Our technicians are some of the best in the wire harness and assembly business. We continuously invest in powerful tools and automation systems to enhance our production capabilities. This commitment to innovation and expertise guarantees that every USB cable assembly we deliver is of exceptional quality, and will be perfectly suited for your products, facility or project.

    Beyond USB: Comprehensive Cable Solutions

    In addition to our USB cable assemblies, we keep a broad range of custom connectors in stock so we’re always ready to provide solutions for your data transfer, power, and automation needs. Our expertise includes Cat6, DisplayPort, SATA, M12, coaxial, RF cable assemblies, DC power cables, and more. Whether you need a specific type of connector or require customizable solutions, Technical Cable Applications is the expert on cables and a partner you can trust for production of all your future cables.

    Our extensive range of cables and accessories includes various configurations such as angle, panel mount, and micro options. From power distribution to data transfer, our customizable solutions are designed to meet diverse industry requirements. Check our product offerings to find the perfect fit for your specific application.

    Contact Us for Your Custom USB Cable Needs

    Please contact us via our online form or at [email protected] to request a quote. Don’t forget to attach your cable drawing so we can expedite your order. Our streamlined process ensures quick turnaround times and seamless communication.

    Cable Harness Assembly – Wire Harness and Cable Assembly Manufacturing Experts

    Technical Cable Applications is a top manufacturer of cable harness and wire assembly solutions, providing highly specialized assemblies and harnesses for companies in dozens of different industries across the United States, and even worldwide companies as well. Our B2B cable assembly company is here to be your custom cable manufacturer for any aerospace, military, automation, telecommunications or other industry need for OEM or custom cable assemblies and wire harnesses.

    Founded in 2002, our cable and wire harness facility has become one of the most advanced in the nation after many years of expansion and improvements. We stay on the cutting edge of manufacturing and are always ready for a challenge with new cable assemblies and wire harnesses that push what’s possible. We also have the capacity to manufacture large runs of OEM cables that you already have all specifications for, so you can choose us whether you’re exploring brand new ideas or just need a reliable cable assembly manufacturer who you can trust.

    We specialize in all types of popular cable styles and connectors, like M12, Cat6, coaxial (and variants like triaxial and micro coax), RF, USB (and newer variants like USB Type-C), HDMI, DisplayPort, SATA, battery cables, and much more. Call us no matter what unique need for wire harnesses you have, as we are happy to give you a quote or point you in the right direction if we aren’t able to serve your needs.

    cable harness assembly

    Wire Harnesses vs. Cable Assemblies

    Cable harness assemblies play a crucial role in ensuring the reliability and efficiency of electrical systems. If you’re new to this field and aren’t sure of the difference, here’s a quick rundown of what typically separates “wire harnesses” from “cable assemblies”. Each configuration is unique and sometimes the line because a “wire harness” and “cable assembly” may be blurry, but this should be helpful if you aren’t sure what your product, facility or machine needs.

    A wire harness is typically simple, with a few or several main wires in a specific configuration per harness. These are best for keeping costs down when there is low risk of damage to the wire harness from environmental or physical threats, as cable assemblies are typically more durable but cost more to produce. Cables are more expensive because they consist of multiple wires contained within a protective covering, so a cable assembly containing multiple cables will almost always be more pricey than a wire harness even if the total number of cables vs wires is the same.

    The advantage of assemblies made up of multiple cables is that they are more durable thanks to the additional protective coverings, plus the wires within can all help carry power or data and provide greater capacity than comparable wire harnesses with just one wire each can. However, it all depends on the type of cable or wiring being used, what is being transferred, and what loss prevention materials are in place to prevent energy or packet loss. Our cable experts are the best to choose if you’re in the initial phase of product development, and need help identifying what cable assembly or wire harness solution will be best for solving the regulatory or performance issues you are dealing with. Contact us by phone or request a quote online, and please attach your cable drawing and any specifications you can provide for a faster quote!

    Wire Harnesses and Cable Assemblies – Our Expertise and Certifications for Both

    Quality control measures are essential in the production of cable harness assemblies and wire harnesses to prevent failures. Technical Cable Applications holds to the most current IPC/WHMA standard for quality control of cable assemblies and wire harnesses, which is IPC/WHMA-A-620 Standard Revision E. We are also ISO 9001:2015 certified for wiring and cable assembly, which is an internationally recognized standard for excellence, and certified with UL for the United States and Canada as well for cable and wiring assembly work.

    Finally, we are officially registered with the International Traffic in Arms Regulations (ITAR) through the Office of Defense Trade Controls Compliance (DTCC) which allows us to work directly with defense and military contractors and provide cable harnesses and wiring harness assemblies to them. Cable harness assemblies are critical components in the aerospace and defense sectors, and we are proud to be officially registered as an ITAR manufacturer so we can provide custom wire harness assemblies and cables on-demand for companies and agencies in these industries.

    Custom Cable Assembly and Wire Harness Solutions

    Choosing a reliable manufacturer like Technical Cable Applications for cable harness assemblies and wiring harnesses ensures you get high-quality and dependable products, without the hassle of engineering and manufacturing wire and cable solutions in-house at your own company. We also offer nearshore manufacturing, thanks to our partner facilities in Guadalajara which we use to reduce and eliminate reliance on offshore parts and production wherever possible.

    This saves a great deal of hassle with tariffs, helps us improve quality control, and lowers our MOQs which makes it easier for us to prototype and manufacture assembly concepts that are not yet in-market and need additional harness testing. Partnering with us allows your company to take advantage of nearshore manufacturing and avoid the quality control and tariff issues that can sometimes arise when working with companies in distant offshore destinations, not to mention faster shipping.

    Medical Cable Assembly Manufacturers – Cables and Assemblies for Strict Medical Requirements

    Looking for a new partner for your cable manufacturing needs in the medical, pharmaceutical or senior care industry? Technical Cable Applications will be your new best asset, as our custom or off-the-shelf medical cable assemblies manufacturing prowess makes us the best choice over other manufacturers. We have extremely cutting edge capabilities for prototyping new medical cable technologies, and a high degree of flexibility compared to other large cable manufacturers who are unable to provide custom medical cable assemblies.

    Medical Cable Assembly Manufacturers

    However, we also have the capability to manage high count, high complexity orders to fulfill your existing needs for OEM or off-the-shelf cable assemblies and wire harnesses. This makes us your complete partner for any medical related cable assembly or wire harness production, no matter what connectors your assembly order needs to use, specifications it must meet, or complexity of assembly. We specialize in all sorts of medical specific and adjacent types of cable assemblies, including but not limited to the following:

    • ECG/EKG cable assemblies for heart monitoring applications
    • Micro coaxial cable connector assemblies for ultrasound machines, telecommunications and data transfer
    • Ethernet Cat-6 through Cat-8 cable assemblies for reliable data transfer between medical devices and computers
    • Fiber optic cable assemblies for extremely fast data transfer of high resolution medical imaging
    • Sterilization compatible cable assemblies made of silicone or other materials that can be sanitized repeatedly
    • Endoscopy medical cables that can safely provide diagnosis from inside patients’ bodies with as minimal risk of shock or injury as possible
    • High voltage capable, thickly shielded cable assemblies for X-ray imaging
    • Power cables for surgical and imaging equipment
    • Ribbon/SATA cable assemblies for tight spaces where power or data transfer is needed
    • HDMI/DisplayPort cable assemblies for monitors, medical equipment and more
    • M12 cable assemblies for automation of medical equipment manufacturing processes
    • Wire harnesses and cable assemblies for battery powered applications

    Medical Cable Assemblies – Technical Cable Applications

    Founded in 2002, Technical Cable Applications has an extremely experienced team of cable engineers and assembly experts who work at our facility in Washington state. Located in the heart of the Silicon Forest, as it’s been described by some because of the many tech giants who have their main location in King County, Washington, we are perfectly placed to serve many of the biggest hospitals and medical equipment manufacturers in the West Coast and Southwest areas of the US. We are also proud to work with two excellent manufacturing facilities in Guadalajara, which enable us to avoid reliance on offshore manufacturing and ordering as much as possible. This also has helped us further improve our quality control since we can directly work with these facilities to track all steps for each wire, cable, shielding, and part produced, while lowering MOQ requirements and avoiding the hassle overseas tariffs where we can.

    We also ship our medical cables throughout the United States, North America and internationally, and are ISO 9001:2015 certified for cable assembly which is an internationally recognized standard for quality. We’re certified with UL for cable assembly in the United States and Canada, and now registered with the International Traffic in Arms Regulations (ITAR) through the Office of Defense Trade Controls Compliance (DTCC) for the United States. Registration with ITAR allows us to directly manufacture for defense contractors, and makes it simpler to provide medical related cable assemblies for military and defense needs.

    Custom Medical Cables – Connectors, Materials or Styles for Your Health Industry Needs

    We are happy to prototype new medical cable assemblies for your cutting edge medical equipment advances, or unusual requirements. We would love to sink our teeth into your difficult or demanding project and provide a perfect solution for your data transfer, power, automation or imaging needs.

    If you’re looking to get a quote for your medical cable assembly order, just contact us via [email protected] or use our online form. Please attach your cable drawing and provide any required NDAs so we can get started as soon as possible!